Ep 8: Cutting the tenons
In this episode, Mike Pekovich cuts the through-tenons in his hanging wall cabinet and demonstrates his methods for fitting them. He also shares his tips for accurate handsawing and his overall build strategies and how they affect accuracy in everything he builds.
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Videos in the Series
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Ep 1: Hanging Wall Cabinet with Mike Pekovich–Intro
December 17, 2019
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Ep 2: Laying Out and Rabbeting the Case
December 17, 2019
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Ep 3: Dovetailing on the tablesaw
December 24, 2019
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Ep 4: Hand-cut pins with a twist
December 31, 2019
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Ep 5: Fitting the dovetails
January 7, 2020
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Ep 6: Through mortise and tenon–Blue tape layout
January 14, 2020
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Ep 7: Drilling and chopping mortises
January 21, 2020
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Ep 8: Cutting the tenons
January 28, 2020
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Ep 9: Prefinishing and gluing up the case
February 4, 2020
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Ep 10a: Making the door frame
February 11, 2020
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Ep 10b: Creating the door panel and dry-fitting
February 11, 2020
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Ep 11: Sizing the kumiko grid
February 18, 2020
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Ep 12: Door glue-up
February 25, 2020
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Ep 13a: Fitting the door
March 3, 2020
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Ep 13b: Mounting the door hinges
March 3, 2020
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Ep 14: Door details
March 10, 2020
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Ep 15a: Half-blind dovetailed drawer – part 1
March 17, 2020
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Ep 15b: Half-blind dovetailed drawer – part 2
March 17, 2020
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Ep 15c: Drawer grooves and glue-up
March 17, 2020
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Ep 16: Shiplapped back boards
March 24, 2020
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Ep 17: Fitting the drawer
March 31, 2020
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Ep 18a: Kumiko–Asa No Ha pattern part 1
April 7, 2020
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Ep 18b: Kumiko–Asa No Ha pattern part 2
April 7, 2020
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Ep 18c: Trimming a kumiko panel to size
April 7, 2020
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Ep 19: Simple shellac and wax finish
April 14, 2020
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Ep 20a: Installing the shelf supports and hardware
April 21, 2020
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Ep 20b: Installing a bullet catch–Conclusion
April 21, 2020
Comments
Mr. Pekovich, I very much appreciated your comments about the three parts and the importance of getting the third part down. I try to use the same process in my work.
I'm curious: If you weren't building this piece for the video, would you have cut all the pins and tenons and then cleaned up with the router at the same time?
-Dave
Hi Dave, good question. I always do all of one task before I jump on the other, though I make sure the router stays set up the same for both.
Very good sir. A good reason to have a couple of trim routers available.
Really appreciate the comments about that third aspect of workflow design, because I wasn't thinking about it in earlier projects. I did get disappointed in myself for results that weren't precise enough. I can see that using the same marking gauge settings for both the mortise and the tenon, for example, dials the dimensions in very precisely and should be planned.
Would be a good idea to have hearing protection while using power tools, especially routers.
Hey Mike/Ben,
Since you are using the band saw to hog out the waste of the tenons, why not use the bandsaw to cut the tenons instead of a dovetail saw? Even if you had to use a fence to make sure the cuts were straight...
From Mike:
The accuracy with that particular process relies on good layout and cutting to the line. You could go at it with machines, but that would entail relying on accurate set up. Both are great, but it’s really important to understand the difference between relying on accurate set up when using machines versus relying on accurate layout for hand work. In this case, by using a bandsaw you’d be conflating the two by introducing a bandsaw fence set up in an otherwise layout driven process. Besides, even though you can cut a perfectly straight line with a bandsaw, a backsaw is a far more accurate way to hit a scribe line than a band saw.
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